Porter-Cable C7501 Air Compressor User Manual

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C7501

www.deltaportercable.com

INSTRUCTIVO DE OPERACIÓN, CENTROS

DE SERVICIO Y PÓLIZA DE GARANTÍA.

LÉASE ESTE INSTRUCTIVO

ANTES DE USAR EL PRODUCTO.

Français : Page 24

Español: Página 50

Air Compressor

Compresor de aire

Compresseur d’air

Instruction manual

Manuel d'instructions

Manual de instrucciones

2 - ENG

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an imminently

hazardous situation which, if not

avoided, will result in death or serious

injury.

Indicates a potentially

hazardous situation which, if not

avoided, may result in minor or

moderate injury.

Indicates a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Indicates a practice

not related to personal injury which,

if not avoided, may result in property

damage.

IMPORTANT SAFETY INSTRUCTIONS

This product contains chemicals known to the State of California

to cause cancer, and birth defects or other reproductive harm. Wash hands after

handling.

Some dust contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm such as asbestos and

lead in lead based paint.

To reduce the risk of injury, read the instruction manual.

SAVE THESE INSTRUCTIONS

HAZARD

RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Itisnormalforelectricalcon-

tacts within the motor and

pressure switch to spark.

• Alwaysoperatethecompres-

sor in a well ventilated area

free of combustible materials,

gasoline, or solvent vapors.

• Ifelectricalsparksfromcompres-

sor come into contact with flam-

mable vapors, they may ignite,

causing fire or explosion.

• Ifsprayingflammablemateri-

als, locate compressor at least

20' (6.1 m) away from spray

area. An additional length of

air hose may be required.

• Storeflammablemateri-

als in a secure location

away from compressor.

3 - ENG

• Restrictinganyofthecom-

pressor ventilation openings

will cause serious overheat-

ing and could cause fire.

• Neverplaceobjectsagainst

or on top of compressor.

• Operatecompressorinanopen

area at least 12" (30.5 cm) away

from any wall or obstruction that

would restrict the flow of fresh

air to the ventilation openings.

• Operatecompressorinaclean,

dry well ventilated area. Do

not operate unit in any con-

fined area. Store indoors.

• Unattendedoperationofthisprod-

uct could result in personal injury

or property damage. To reduce the

risk of fire, do not allow the com-

pressor to operate unattended.

• Alwaysremaininattendancewith

the product when it is operating.

• Alwaysturnoffanddisconnect

electrical supply from unit

when not in use.

HAZARD

RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• Thecompressedairdirectlyfrom

your compressor is not safe for

breathing. The air stream may con-

tain carbon monoxide, toxic vapors,

or solid particles from the air tank.

Breathing these contaminants can

cause serious injury or death.

• Neveruseairobtaineddirectly

from the compressor to supply

air for human consumption. The

compressor is not equipped with

suitable filters and in-line safety

equipment for human consumption.

• Exposuretochemicalsindustcre-

ated by power sanding, sawing,

grinding, drilling, and other con-

struction activities may be harmful.

• Sprayedmaterialssuchaspaint,

paint solvents, paint remover, insec-

ticides, weed killers, may contain

harmful vapors and poisons.

• Workinanareawithgoodcross

ventilation. Read and follow the

safety instructions provided on

the label or safety data sheets

for the materials you are spray-

ing. Always use certified safety

equipment: NIOSH/OSHA respi-

ratory protection or properly fit-

ting face mask designed for use

with your specific application.

HAZARD

RISK OF SERIOUS INJURY OR PROPERTY DAMAGE

WHEN TRANSPORTING COMPRESSOR

WHAT CAN HAPPEN HOW TO PREVENT IT

• Oilcanleakorspillandcouldresult

in fire or breathing hazard; serious

injury or death can result. Oil leaks

will damage carpet, paint or other

surfaces in vehicles or trailers.

• Alwaysplacecompressorona

protective mat when transport-

ing to protect against damage to

vehicle from leaks. Remove com-

pressor from vehicle immediately

upon arrival at your destination.

• Alwaystransportandstore

unit in an upright position.

4 - ENG

HAZARD

RISK OF BURSTING

Air Tank: The air tank on your compressor is designed and may be UM coded [for

units with air tanks greater than 6" (152.4 mm) diameter] according to ASME Section

VIII, Div. 1 rules. All pressure vessels should be inspected once every two years.

To find your state pressure vessels inspector, look under the Division of Labor and

Industries in the government section of a phone book .

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failuretoproperlydraincondensed

water from air tank, causing rust

and thinning of the steel air tank.

• Drainairtankdailyoraftereachuse.

If air tank develops a leak, replace

it immediately with a new air tank

or replace the entire compressor.

• Modificationsorattempted

repairs to the air tank.

• Neverdrillinto,weld,ormakeany

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

• Unauthorizedmodifica-

tions to the safety valve or

any other components which

control air tank pressure.

• Theairtankisdesignedtowith-

stand specific operating pres-

sures. Never make adjustments

or parts substitutions to alter the

factory set operating pressures.

• Excessivevibrationcanweakenthe

air tank of a stationary compressor

and cause an explosion.

• The compressor must be properly

mounted, see Anchoring under

Installation.

Attachments & accessories:

• Exceedingthepressurerat-

ing of air tools, spray guns, air

operated accessories, tires,

and other inflatables can cause

them to explode or fly apart, and

could result in serious injury.

• Followtheequipmentmanufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children’s

toys, footballs, basketballs, etc.

Tires:

• Overinflationoftirescouldresultin

serious injury and property damage.

• Useatirepressuregaugetocheck

the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and simi-

lar equipment used to inflate tires can fill

small tires very rapidly. Adjust pressure

regulator on air supply to no more than

the rating of the tire pressure. Add air in

small increments and frequently use the

tire gauge to prevent over inflation.

5 - ENG

HAZARD

RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Yourcompressorispoweredby

electricity. Like any other electrically

powered device, if it is not used

properly it may cause electric shock.

• Neveroperatethecompres-

sor outdoors when it is rain-

ing or in wet conditions.

• Neveroperatecompressorwithpro-

tective covers removed or damaged.

• Repairsattemptedbyunqualified

personnel can result in serious

injury or death by electrocution.

• Anyelectricalwiringorrepairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

• Electrical Grounding: Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer

to Grounding Instructions para-

graph in the Installation section.

• Makecertainthattheelectrical

circuit to which the compressor is

connected provides proper elec-

trical grounding, correct voltage

and adequate fuse protection.

HAZARD

RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Thecompressedairstreamcan

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

• Alwayswearcertifiedsafetyequip-

ment: ANSI Z87.1 eye protection

(CAN/CSA Z94.3) with side shields

when using the compressor.

• Neverpointanynozzleorsprayer

toward any part of the body or

at other people or animals.

• Alwaysturnthecompres-

sor off and bleed pressure from

the air hose and air tank before

attempting maintenance, attach-

ing tools or accessories.

HAZARD

RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touchingexposedmetalsuch

as the compressor head, engine

head, engine exhaust or outlet

tubes, can result in serious burns.

• Nevertouchanyexposedmetal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

• Donotreacharoundprotective

shrouds or attempt maintenance

until unit has been allowed to cool.

6 - ENG

HAZARD

RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Movingpartssuchasthepulley,

flywheel, and belt can cause seri-

ous injury if they come into con-

tact with you or your clothing.

• Neveroperatethecompres-

sor with guards or covers which

are damaged or removed.

• Keepyourhair,clothing,and

gloves away from moving parts.

Loose clothes, jewelry, or long hair

can be caught in moving parts.

• Airventsmaycovermovingparts

and should be avoided as well.

• Attemptingtooperatecompressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

• Anyrepairsrequiredonthisproduct

should be performed by autho-

rized service center personnel.

HAZARD

RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafeoperationofyour

compressor could lead to se ri ous

in ju ry or death to you or others.

• Reviewandunderstandallinstruc-

tions and warnings in this manual.

• Becomefamiliarwiththeoperation

and con trols of the air compressor.

• Keepoperatingareaclearofall

persons, pets, and obstacles.

• Keepchildrenawayfromthe

air compressor at all times.

• Donotoperatetheproduct

when fatigued or under the

influence of alcohol or drugs.

Stay alert at all times.

• Neverdefeatthesafetyfea

tures of this prod uct.

• Equipareaofoperation

with a fire extinguisher.

• Donotoperatemachinewithmiss-

ing, broken, or un au tho rized parts.

HAZARD

RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Seriousinjurycanresult

from attempting to lift

too heavy an object.

• Thecompressoristooheavytobe

lifted by one person. Obtain assis-

tance from others before lifting.

7 - ENG

HAZARD

RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Undersomeconditionsanddura-

tion of use, noise from this product

may contribute to hearing loss.

• Alwayswearcertifiedsafe-

ty equipment: ANSI S12.6

(S3.19) hearing protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

SPECIFICATIONS

Model No. C7501

Running Horsepower *3.0

Voltage/Hertz/Phase 240V/60/1

Minimum Branch Circuit Requirement 15 Amp

Fuse Type Time Delay

Air Tank Capacity (Gallon) 60 ASME, Vertical (227.1 liters)

Approximate Cut-in Pressure 110 PSIG

Approximate Cut-out Pressure 135 PSIG

SCFM @ 40 PSIG *12.2

SCFM @ 90 PSIG *10.1

*Tested per ISO 1217

Refer to Glossary for abbreviations.

GLOSSARY

Become familiar with these terms before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge; a unit of measure of pressure.

Code Certification: Products that bear one or more of the following marks: UL

®

,

CUL

®

, ETL, CETL, have been evaluated by OSHA certified independent safety

laboratories and meet the applicable Standards for Safety.

Cut-In Pressure:Whilethemotorisoff,airtankpressuredropsasyoucontinue

touseyouraccessory.Whenthetankpressuredropstoacertainlowlevelthe

motor will restart automatically. The low pressure at which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure:Whenanaircompressoristurnedonandbeginstorun,air

pressure in the air tank begins to build. It builds to a certain high pressure before

the motor automatically shuts off - protecting your air tank from pressure higher

than its capacity. The high pressure at which the motor shuts off is called "cut-

out" pressure.

Branch Circuit: Circuit carrying electricity from electrical panel to outlet.

To Lock Out Power: Place a lock on the line power switch so no one else can

turn on the power.

DUTY CYCLE

This air compressor pump is capable of running continuously. However, to prolong

the life of your air compressor, it is recommended that a 50%-75% average duty

cycle be maintained; that is, the air compressor pump should not run more than

30-45 minutes in any given hour.

8 - ENG

ACCESSORIES

Accessories for this unit are available at the store the unit was purchased.

The use of any other accessory not recommended for use with

this tool could be hazardous. Use only accessories rated equal to or higher

than the rating of the air compressor.

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

1 - 9/16" socket or open end wrench

1 - Electric Drill

UNPACKING

1. Remove all packaging.

It may be necessary to brace or support one side of the outfit when

removing the pallet because the air compressor will have a tendency to tip.

2. Remove and discard the screws and washers holding the compressor to the

pallet.

3. Withthehelpofanotherpersoncarefullyremoveaircompressorfrompallet

and place on a level surface.

This compressor was shipped with oil in the pump crankcase.

Check oil before operating air compressor, see Check Oil under Maintenance.

INSTALLATION

LOCATION OF THE AIR COMPRESSOR

• Locatetheaircompressorinaclean,dry,andwellventilatedarea.

• Located the air compressor at least 12" (30.5cm) away from the wall or

other obstructions that will interfere with the flow of air.

• Locatetheaircompressorasclosetothemainpowersupplyaspossibleto

avoid using long lengths of electrical wiring. NOTE: Long lengths of electrical

wiring could cause power loss to the motor.

• Theairfiltermustbekeptclearofobstructionswhichcouldreduceairflow

to the air compressor.

ANCHORING OF THE AIR COMPRESSOR

Risk of bursting. Excessive vibration can weaken the air tank

and cause an explosion. The compressor must be properly mounted.

The air compressor MUST be bolted to a level, solid concrete surface. Use 3/8"

lag screws, washers and concrete anchors. If help is needed anchoring the air

compressor consult a licensed contractor.

1. Place the air compressor on a level,

3/8" Lag

Screw

(not supplied)

Washer

(supplied)

Concrete Anchor

(not supplied)

Surface Line

Shim Under

Washer (not

supplies

solid concrete surface. Make sure

the concrete is in good condition

with no cracks or damage.

2. Mark the surface using the holes

in the air compressor feet as a

template.

3. Drill holes in the surface for the

concrete anchors. Install concrete

anchors.

4. Line-up holes in surface with holes

in air compressor feet.

9 - ENG

5. Place the washers (supplied) between the floor and air compressor feet, see

figure. If needed use shims to level the unit.

6. Place the 3/8" lag screws through the air compressor feet, washers and into

the anchors.

7. Torque 3/8" lag screws to 7-10 ft.-lbs (9.5-13.5 Nm).

WIRING INSTRUCTIONS

Improper electrical installation of this product may void its warranty

and your fire insurance. Have circuit wiring performed by qualified personnel such

as a licensed electrician who is familiar with the current national electrical code and

any prevailing local electrical codes.

Risk of electrical shock. Improper electrical grounding can

result in electrical shock. The wiring should be done by a qualified

electrician.

A qualified electrician needs to knows the following before wiring:

1. The amperage rating of the electrical box should be adequate. Refer to the

Specifications, in the parts manual, for this information.

2. The supply line should have the same electrical characteristics (voltage, cycle,

phase) as the motor. Refer to the motor nameplate, on side of motor, for this

information.

NOTE: The wiring must be the same as the motor nameplate voltage plus or

minus 10%. Refer to local codes for recommended wire sizes, correct wire size,

and maximum wire run; undersize wire causes high amp draw and overheating to

the motor.

Risk of electrical shock. Electrical wiring must be located

away from hot surfaces such as manifold assembly, compressor outlet tubes,

heads, or cylinders.

GROUNDING INSTRUCTIONS

This product should be connected to a metallic, permanent wiring system, of an

equipment-grounding terminal or lead on the product.

VOLTAGE AND CIRCUIT PROTECTION

Refer to the Specifications for the voltage and minimum branch circuit

requirements.

Certain air compressors can be operated on a 15 amp circuit if the

following conditions are met.

1. Voltage supply to circuit must comply with the National Electrical Code.

2. Circuit is not used to supply any other electrical needs.

3. Extension cords comply with specifications.

4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse.

NOTE: If compressor is connected to a circuit protected by fuses, use only

time delay fuses. Time delay fuses should be marked "D" in Canada and "T"

in the US.

If any of the above conditions cannot be met, or if operation of the compressor

repeatedly causes interruption of the power, it may be necessary to operate it from

a 20 amp circuit. It is not necessary to change the cord set.

AIR DISTRIBUTION SYSTEM

Risk of bursting. Plastic or PVC pipe is not designed for use

with compressed air. Regardless of its indicated pressure rating, plastic pipe

can burst from air pressure. Use only metal pipe for air distribution lines.

The next figure represents a typical air distribution system. The following are tips

to remember when setting up the air compressor’s air distribution system.

10 - ENG

SPRAY

GUN

AIR

TOOL

DRAIN

LEGS

FILTER